2006 - Pullman II: A Brief History, by Kit Trackman
Train design is a precise engineering game.
The planned routes north to Scotland, were far from the somewhat straight and gentle southern section of the line which was inherited from the "London Extension" of the Great Central Railway. There were major bends, especially in Northumbria and southern Scotland, and this severely limited the top speed of the train - and thus the business case for ever higher speeds. However, the existence of the route, even if bendy, meant that it would at least be built; the new Labour Government was more willing to spend then the previous Conservative Government - but it was hardly taps fully on. The southern half of the route had some scope for faster speeds, but not huge amounts, and whilst the northern half would receive investment to straighten bends out and some stretches of new track, it was hardly going to be a racetrack, with several sections limiting speeds to circa 160km/h. This combination of factors, as well as a booming customer base for the Pullman existing services, meant a slight change in priorities for British Rail with Pullman development.
The introduction of Pullman services by British Rail had brought Manchester just over 2 hours from London, and Leeds just under 2 hours from London - extraordinary timings considering previous iterations of service. The new trains - fast, regular and comfortable had proved a boon for ticket sales, and most trains around rush hour were usually sold out (with seat reservations mandatory as standard anyhow), and most trains also fairly busy for the rest of the day. Leeds especially seemed to have been a case of connected "at the right time"; deindustrialisation in the north had proved painful, but Leeds was rapidly evolving in to a second financial centre for the UK, with several medium sized banking corporations headquartered there. Manchester was also being transformed; although it had not won the bid for the 2000 Summer Olympics, it had come a semi-respectable third (above close rivals in Europe; Berlin and Istanbul), and the Commonwealth Games in 2002 had been a boon for regeneration in Manchester. The 1996 UEFA European Championship, held in England, also saw 6 of the 8 venues in Pullman connected cities, and large contingents of fans traversed England between venues via the system - foreign visitors especially. 2004 had seen the Pullman stations assigned IATA airport codes, and Pullman services airline identifiers, so that British Airways (and potentially other airlines) could book seats on the Pullman trains to act as domestic feeder services in to Britannia Airport, especially from the north of the country.
Earlier test trains, most notably the P300, had achieved significantly faster speeds, but only on short sections of the route. It had however pushed forward the development of new lightweight structures, aerodynamics, and electrical technologies - things which would be highly useful no matter which way the new Pullman train would eventually evolve. The first design studies began in 2000, with the northern extension getting well underway, and it was clear that new rolling stock would be needed - the existing design being over 25 years old now, and this being an opportunity to renew the entire fleet, and cascade the existing trains downwards.
Some key design requirements quickly evolved during discussions:
- "An increased capacity" over existing stock. The restricted British loading gauge seemingly precluded the possibility of double deck trains, as were being introduced in France. The only other possibility here was either train lengthening (which would require costly platform extensions), or removing the power cars and opting for distributed traction - effectively a high speed electric multiple unit. All the Pullman platforms had been built for 350m originally, so the new trains could take full advantage of this length, although the new London station had 400m platforms to cater for the slightly longer European trains.
- "A higher overall speed" over existing services. If a higher top speed could not be achieved, this would have to be obtained via higher acceleration rates, and possibly tilting in curves as the original Pullman train had been supposed to do. This would have a huge effect on the northern stretches of the line, with curves forcing trains to decelerate, curve, and reaccelerate several times.
- "A higher efficiency level" over existing trains. The requirement was for the new trains to operate more efficiently then previous trains; less wear and tear - both on train and on track, more efficient motors and power usage, better regenerative electrical systems. The large amount of technical research in the P300 trains promised far better efficiencies in the electrical equipment, whilst the overall train weight would also be reduced.
Early conceptual model of the train. Note the smaller cab window to avoid drivers becoming mesmerised inside the Channel Tunnel.
By 2004, the design had been completed sufficiently to be locked down, and a tender process begun in the market to procure the stock. Despite the close partnership between British Rail and GMEC (the "e" added to avoid legal issues with GMC in North America where GMEC were attempting to procure export orders to), the regulators allowed the award of the tender to GMEC, and the manufacture could begin. In truth, the European Union and other EU member states could hardly complain; SNCF and Alstom, and DB with Siemens conducted their business in an almost identical fashion.
The train design principles were very closely followed by GMEC. Rather than the locomotive/coach principle used on the Pullman-1 trains, the Pullman-2 would use a multiple-unit design. This was now possible following the amendment of legislation prohibiting passengers in the first carriage of a train travelling over 100mph; this would now be possible if the train was using the safer balise in-cab signalling. First class seats would be positioned towards the southern end of the train as it passed through London (creating the opposite condition in Liverpool and Glasgow where first class would be at the northern end of the train), whilst the ability to use the end carriages for passenger seating would increase the overall capacity of the train. Taking advantage of the longer platforms built when the Pullman stations were initially designed (at 350 metres), the train length would be just over at 352m - but just within track limitations (mostly due to platform ramps!). This would swell capacity of each train to just short of 1,000 passengers each (and 4 wheelchair spaces) - 684 standard passengers accommodated in 10 coaches, and 264 first class passengers in 6 coaches, resulting in total capacity of 948 passengers - with a full length shop / catering car in between - an almost 50% increase of capacity. This was specifically designed to fit requirements for the next 25 years of use, during which Pullman usage was predicted to soar due to airline security requirements, road congestion, ticket price decreases (due to more passengers on each train) and increased business mobility. All this further required virtually no infrastructure changes to accommodate such a train.
This longer train would continue to use articulated bogies, but this time would make no pretense at tilting, with no tapering of sides leading to increased space within the carriages. All this would require new traction systems, to propel the heavier train and hit the target speeds required by Intercity. New permanent magnet synchronous motors had hit maturity a few years prior, and the new motor design using them was much lighter and more efficient, easing the installation of them within the articulated bogies, and mounting them inside the bogie instead of from the coach body; this slightly increased unsprung mass, but the high quality Pullman track, reduction of curve, and simplicity of engineering in mounting them outweighed the negatives. The new alternating current, three phase, motor yielded 450kW of power each, and copying the Japanese Shinkansen (Bullet Train) style, put the motor on each axle, except those supporting the catering car for weight reasons. This yielded a power rating of 14.4MW; traction power supplies along the line would need upgrading to supply enough power under heavy load conditions, whilst new energy storage systems trackside helped absorb more regenerative braking energy, but these were the only infrastructure change required to support the train. The high level of power actually allowed the train to manage 280km/h, although 250km/h would be the fastest in service speed. The high power rating and amount of motors meant less load per motor, but also meant that an increased level of regenerative braking could be managed, saving on brake wear.
Alstom in France were also working on their own powered and articulated bogie at the time.
The electrical systems would need to be spread along the train to maintain axle-load requirements; the pantographs (two for redundancy) were over carriages 2 and 14, whilst the transformers under carriages 1 and 15 where the weight of the heavy equipment could be supported on 3 instead of 2 axles. The only carriage to not have under-floor equipment was the catering carriage, due to the heavy kitchen equipment inside; the adjacent carriages also features less under-floor equipment although still carried some in order to reduce the load on the shared bogies. Much of the equipment was in pull-out modules under the carriage, which aided in fast swap out and repairs for the trains, and helping GMEC to offer a very high level of reliability which was built in to the train leasing agreement. Although tilting had also been considered during the design phase - it would have increased speeds through the twisting curves of the Anglo-Scottish border hills, the technical and engineering challenges of trying to build a powered and tilting bogie was thought far too difficult, especially when also combined with articulated bogies. Even so, many engineers likened the Pullman-2 train to an airplane more than a train, such was the level of precision engineering. New in-cab computer systems aided with speed calculations and driving the train, with constant supervision of the driver, whilst the signalling system supported not only the balise system used in Great Britain, but also the broadly compatible system used in France, Belgium and the Netherlands which transmitted the same signals to the train via the rail rather than via balise. This was necessary as after the cross-London link, and Boudicca station, opened, the trains would be operating through London, with several stretching all the way to Paris for which BR had co-funded SNCF to "extend" the LGV Nord further in to the Gare du Nord, allowing 25kV all the way in to the Pullman platforms there. This allowed British Rail to continue with only a single electrical set of systems on board supporting 25kV electrification (and improving acceleration), rather than the SNCF style of 1.5kV in stations for legacy reasons.
Internally however, the new Pullman-2 trains looked extremely similar to the Pullman-1 trains, although thoroughly modernised and carrying the new Pullman coat of arms featuring Anglo-Scottish heraldry - inspired by it's route. 2 doors at one end of each carriage, with toilets at the other end, continued to be the norm, whilst the doorways would align with existing platforms for an almost seamless train-to-platform transition - making those in wheelchairs or with suitcases able to (de)board the train far easier. Standard class seating was 2 x 2, with most clustered around tables again - Intercity were determined to keep Pullman as a "premium" brand, and able to command increased pricing for the product, whilst 1st class continued with 2 x 1 seating across, and a choice of time-appropriate meals from the kitchen (standard class would have access to a cafe/shop in the catering carriage. A later update in 2013 would see Firewire connections provided in first class seats for charging devices and allowing internet access; Firewire connections would be extended to all standard class seats in 2019.
-------------------------
Notes: Apologies, this chapter came out way longer than I expected! 🙂 When I first started on this, I wondered if this train was well over specified, or whether it did really suit the business requirements of Pullman. So here's the background calculations which led to the specification as above:
OTL Routes from London (in 2007, after introduction of Virgin high frequency timetable, and second hourly service to Leeds). This is easier to calculate as almost all of these (except Newcastle) have London express services which terminate at the city:
Liverpool: 1 train per hour: Roughly 600 seats per hour (1 x C390)
Manchester: 3 trains per hour: Roughly 1800 seats per hour (3 x C390)
Sheffield: 1 train per hour: Roughly 450 seats per hour (1 x long C222)
Nottingham: 2 trains per hour: Roughly 600 seats per hour (2 x shorter C222)
Rotherham "Parkway": No comparable OTL services.
Leeds: 2 trains per hour: Roughly 1100 seats per hour (1 x IC225, 1 x regional C373)
Newcastle: 1 train per hour: Roughly 550 seats per hour (1 x IC225 - I'm not counting the other service as it continued to Scotland)
Edinburgh: 1.5 train per hour: Roughly 850 seats per hour (1 x IC225, 0.5 x C390)
Glasgow: 1.5 trains per hour: Roughly 900 seats per hour (1.5 x C390)
And then divided in to the Pullman services:
1/3Nottingham:Sheffield:Manchester:Liverpool: Roughly 3050 seats per hour
1/3Nottingham:Leeds: Roughly 1300 seats per hour
1/3Nottingham:Newcastle:Edinburgh:Glasgow: Roughly 2500 seats per hour
And in this TL, we have an every 30 minutes service (half-hourly), which with the new trains will provide:
Nottingham:Sheffield:Manchester:Liverpool: Roughly 1900 seats per hour
Nottingham:Leeds: Roughly 1900 seats per hour
Nottingham:Newcastle:Edinburgh:Glasgow: Roughly 1900 seats per hour
So if anything, they are actually still slightly below the OTL seat provision currently pending timetable upgrades possible when the cross-London link opens; I can see a fair amount of South Yorkshire passengers transferring to Rotherham for cheaper seats and more available trains (especially if they aren't living in central Sheffield!), and Nottingham passengers choosing the Leeds trains likewise. Given that the train is roughly 350m long, hence the high power rating to move such a train, which I modelled as an evolution of the Pullman-1/APT with the SNCF AGV (distirbuted traction and articulated bogies). Externally, they'd look similar to Eurostar/Class 373, but without the locomotive at the front given the distributed traction!