The reactionary mentality restricted its spread. If you cross a river, they say you will become impure. If you go to barbaric land, you become impure.
The Kala Pani practise that you're talking about it post vedic and belongs to the Dharma Sutra era when laws were being codified. The Vedic Age is the time period that begins with the Migration of the Bharatha and the Puru tribe into what is now Pakistan Punjab and later on it's merger to form the Kuru Clan and its rise and includes the Kuru Kingdom/clan establishing itself in the Doab and imposes it's hegemony through out north western India barring Rajasthan and Sindh and includes the time when the Kuru Kingdom was the most powerful, that is from 1200-800 BCE and ends gradually with the Shift eastwards into the Ganges which also coincides with the defeat of the Kuru Kingdom by the Non-Vedic but Indo Aryan Salva Tribe. This period of 700 years from 1500 BCE to 800 BCE is the Vedic age. The Kuru Kingdom marks the Maturity of the vedic and it's decline marks the end of the Vedic age. The Yajur, Sama and the Atharvaveda were composed in the Kuru Kingdom as is evidenced by the frequent reference to the Kuru Clan, whereas the Rigveda refers to the period prior to the merger of the tribes, which is why you find a lot of contradictions in the Rigveda and less so in other vedas because Rig Veda is in essence represents the Hymns belonging to different tribes.
So when i Said reactionary, it's reactionary to this time period not the following time period. The Kala Pani, is probably Alien to the Vedic people since they basically went from being of the Periphery of the Subcontinent to the banks of Ganga and Yamuna River in a matter of Just 500 years and in that time period they went from being nomads to a settled people.
Vedic religion was codified as Srauta
I think you're getting confused, Srauta Sutras, which is part of the Kalpa which is one of the Vedanga was composed in 600 BCE, so they were composed towards the end of the Vedic age after that came Shulab Sutra, this was composed somewhere around the same time as the Srauta or somehwat later as the two are related, some 300 Years later came the Samrta Sutra and finally we have the Dharma Sutra from which the Dharma Shastras emerge.
Vedas was the Codified Vedic religion while the Srauta was based off Veda composed somewhere in the middle of the First millennium BCE so it's post Vedic and if you're very liberal with time periods you can classified it as Late Vedic, but certainly does not belong to the Vedic age. You can it is based off Vedic tradition and is very closely linked to it but saying that it is the Codified Vedic religion is a bit too far. In fact the Srauta marks the end of the Vedic age, when the old hymns were collected and new rituals were introduced.
The tropics are very desirable, as they are very rich in terms of fertility
Also rich in malaria and host of other diseases, at the time of India's independence about 25 percent of the people had contracted Malaria at some point in their life and lot were dying from the disease. May be if we see it from their point of view of people dying because of fever, they probably though that land was cursed. Yes even north west of South Asia have incidence of malaria BUT is far less when compared to the Central and eastern parts of the subcontinent and this is because of dust storms and heat waves that kill most of the disease causing germs.
The issue was that the Aryans settled very quickly in the Ganga Yamuna Doab and became less motile. As such, expansion into Awadh and Bihar regions took more than 500 years as you said, while Aryans were already reached Vindhyas. This was because of less motility due to increased settlement and development.
I don't see it as a bad thing, a society can develop extensively or intensively. The middle and Late vedic period marks the intensive development Phase of the culture, the painted grey ware culture is basically the Kuru kingdom, so far over 1700 sites have been discovered and from what i Spoke with the archeologist, there must be over 10,000 settlements belonging to that era situated along the the streams of the Doab, Ganga and Yamuna. You had farmers developing techniques such as double cropping, multi cropping and other innovations in agriculture together with the widespread use of the plough and other Iron tools that enabled the clearing of the forest and all of the contributed to the creation of massive surplus that supported the cities.
The early Vedic period on the other hand marks the extensive development phase where new people were absorbed, new lands explored and this is as you said because people in the early Vedic age were semi nomads.
For Rapid expansion of the Vedic people and consequently their culture, might i suggest
1. The right of Primogeniture, the eldest male child gets the property and the younger ones gets nothing, this will act as a push factor, forcing the men to migrate.
2. Make monogamy the norm, this is so that the women follow the men into the new lands and not end up marrying a man in the territory that their family is familiar with. This is another Push factor
3. Make the society more unequal, have most of the land owned by a few elite men. This is sorta a pull-push factor, people in already settled lands would seek out better prospects because of the poor living conditions and the new lands would act as a pull factor, a chance to start a new life.
4. Have the Kuru State survive longer and develop expansionist policies to ease the problems associated with population increase. This is because the Kuru State is the Vedic society, it was under it's hegemony that Vedas were developed.
Vedic Priesthoods were against missionary work in these regions as they were considered barbaric.
You do realize this is quite normal for religions back in those days, there is nothing special about the objections of the Vedic Priesthood. Religion was associated with one's tribe and you subjugate another tribe. If you do "Missionary" work, it basically means the other tribe is equal to your tribe and hence cannot be subjugated and tribute cannot be extracted or special privileges to the conqueror maintained . This is the same reason why the Umayyads had objections with conversion. If your non muslim subjects can no longer be taxed then you can no longer Jiziya.
Now Zoroastrianism is kinda an exception to this rule, all you have to do is accept the teaching of Zarathustra Spitamaha and you're a Mazda Yasni and this did not prevent the Persians from imposing tribute to their fellow Zoroastrian kingdoms that they conquered but you need a change in Ideology of what a religion means.