Thanks to you and e of pi for kind attention, Michel!
on Shevek23 question on methlox engine
it was the Soviet who tested it first, but in 1990s
I can see that, by poking around in Encyclopedia Astronautica and at Wikipedia.
Something I notice is, a lot of people who normally would be dealing in hypergolic engines were quite suddenly churning out a whole range of new meth-lox designs. It looks almost like they were just happy with the hypergolics but then out of left field someone ordered them to develop an alternative, or else!

The thing is, I think of conventional, well-developed ker-lox as the straight substitution for storable hypergolics, in that they both yield similar ISP and storage densities. The difference is, the ker-lox is much less toxic but also suffers from being partially cryogenic, hence worries about gradual boil-off.
Whereas, for the price of making all your propellant cryogenic instead of just some of it, methane as an alternative to kerosene gives better ISP than either ker-lox or hypergolics, so people who had made their peace with the latter seemed to prefer to develop it rather than simply take a step backward with ker-lox--either way they are now stuck with the thermal problems, but at least meth-lox compensates them with better performance.
Not
every engine and application that suddenly had a meth-lox alternate version in the 90's; there's a handful of mentions of adaptions of ker-lox and even LH2-LOX engines. (The only reason I can imagine someone wanting the latter is in cases where the storability of methane compared to hydrogen, or its density, quite outweigh the drawback of stepping
down the ISP ladder.)
But it strikes me as strange that it seems meth-lox is only considered in the light of either being the "greener" alternative to hypergolic acid fuels, or perhaps in the exotic light of being a fuel one might synthesize on Mars.
Whereas I'm thinking of it as a straight replacement and upgrade of kerosene, pure and simple. I look at a ker-lox rocket, be it an R-7 derivative or a Saturn or an Atlas (Atlas in particular might have done well to use a liquid fuel that wanted to boil to be a gas, considering its structure depended on pressure) and ask, why didn't someone suggest trying methane as an improved fuel for it way back in the Sixties? Or for that matter the 50s?
Compared to storable hypergolics, methane has the drawback of being cryogenic, but a ker-lox rocket needs for part of its propellant--by mass and even by volume, the greater part--to be kept quite cold anyway. Colder, I believe, than liquid methane must me. So substituting liquid methane for kerosene certainly requires an extension of the insulation, but that also helps with the oxygen. With some designs a certain amount of gas pressure from the methane actually helps, up to a point.
Another way to look at methane--it's a compromise between hydrogen and kerosene, with physical properties not too far from kerosene--it's significantly less dense but then you need less of it so I believe that nearly evens out--delivering a performance boost that falls considerably short of the extra 100 ISP one might expect of hydrogen, but goes about a third of the way there.
That third is gain relative to kerosene, achieved at a lower cost than full success with hydrogen requires.
Since in fact there were a few hydrogen engines already on the shelf when 1960 dawned, at least in the USA--nothing reliable or powerful enough to base a rocket stage on yet, but the technology had been demonstrated--I'd think that the lesser challenge of the meth-lox engine would be one that the US aerospace industry could accomplish handily--not with maximum efficiency right away, but with impressive improvements over kerosene. And it should even have been well within the scope of Soviet designers, at least those of the first order, to come up with meth-lox engines of comparable size and superior efficiency to their ker-lox ones. And unlike the Americans, they weren't betting on hydrogen-oxy engines becoming practically available any time soon, nor investing in the auxiliary tech needed to manage liquid hydrogen. So for them, methane would have not just be an intermediate step up--it would be the
only step up available to them, barring nuclear power coming into the picture.
This is why I think it is very odd that methane seems to have fallen between the stools of ker-lox/storables versus hydrogen, and languished there for several decades, until suddenly the hypergolic crowd of designers noticed it in their desperation for an alternative to the soon-to-be-banned "dragon's blood" they were so addicted to.
And here we are nearly 20 years from that sudden fashion for meth-lox in the '90s, a fashion that included the HL-20 and still prevails in many NASA paper designs for moon landers and the like--but as far as I have seen, has yet to be realized in a single operational rocket!
Honestly, people can tell me, it won't break my fragile heart, is there something
wrong with meth-lox? Or is it just another case of institutional inertia prevailing over all?
there were modified engine who run normally with Lox Kerosine or Lox Hydrogen
the ISp on the just fuel exchange is bad isp 350 sec, while for adapted turbo-pumps and burner goes to isp 382 sec
I'm not sure I understand what your phrase "just fuel exchange" refers to, I think what you mean is, if you were to dump methane into a completely unmodified ker-lox engine, say an F-1, you could only expect about a 10 percent increase in ISP, while the "20 percent" I've bandying about can indeed be realized with a new design optimized around it.
By the way, I do understand and expect that a meth-lox engine that matches a given ker-lox engine's performance is fundamentally just a bit more challenging, because 20 percent ISP improvement is achieved by 40 percent greater power flows in the reaction--that is to say, HEAT! The methlox equivalent engine will use a lower mass flow, by 20 percent when optimized, but run hotter, which is not just an incremental problem--depending on the limits of materials available at a certain state of the art, it might be a deal-breaker, or cut into reliability and endurance, or cost significantly more to realize. I understand we can't have even the 10 percent increase in ISP for free.
But that's why I stressed the reality that some American hydrogen-burners were already being test-fired in labs in 1960--that suggests to me that meth-lox, at least in the crude form of simply substituting methane for kerosene for a 10 percent boost in performance, should have been attainable by then. An optimized engine, as relatively efficient as the best ker-lox engines were relative to their theoretical optimums, should have been possible by the middle of the decade.
NASA had good reasons to be conservative about the fuel they used in the Saturn first stages, considering how many gambles they'd already taken and proposed to take in the program.
The Soviets on the other hand, have never in the event launched any cosmonauts on any sort of rocket except an incrementally upgraded series of R-7 type rockets. For them, looking into substituting methane for kerosene would make a significant difference. So it's strange they don't seem to have done so.
a standart R-7 of 1960s would carry 6340 kg in a 200 km high 65° Orbit.
Methlox engine version could bring 7067 kg in that orbit.
we can boost the methlox R-8 by bigger core stage diameter and 6 booster, similar to
the YaKhR-2 design
but please, without the nuclear engine on core stage...
Every one of these thoughts are exactly the way I've been thinking today. Look at the advantage a 10 percent increase in payload mass can bring a craft as marginal (and yet, as proven time and again, quite useful) as the Soyuz! Then consider that another 10 percent should be available by redesigning the engines properly.
And you bet I have been trying to get more facts about the details of the R-7 family rockets as they existed in the early and mid-60s--the Voshkod and Molynia variants as well as early "Soyuz-rocket"--to consider just exactly what margin there was for upping the outer cluster of booster aka "first stage" rockets from 4 to 6.
I have
not been thinking about changing the diameter of the stage units. If I am to imagine the Soviets of the early and mid-60s sustaining this project, I suspect that the advantages of standardization and utilizing only infrastructure they've already developed (or is being developed, according to the old specs for the rocket) must be used to the hilt. Meaning, no free-form widening of stages. We can vary length, within a certain range, and that is all.
My feeling is, a new larger "standard" R-7 derivative with methane fuel and a cluster of 6 boosters instead of 4 could reliably put 10 tonnes or maybe a bit more into low orbit.
The feasibility of anything grandiose like a moonshot would then focus on increasing the pace of rocket assembly, payload integration and launch so that 10-20 modules could be placed into orbit within a relatively restricted time period, like a month or two.
Projects like N-1 or Proton might still proceed, with residual funding, on the back burner, and perhaps be cancelled completely when it develops that any grand goal the Americans can aspire to with their giant, partially hydrogen burning rocket, can be matched by numerous Soviet modules launched in what is approaching a routine. And that the Soviets can do more modest, cheaper things with just a few such launches instead of dozens.
They'd only need something like N-1 or Energia if they came up with a single, integral payload that can't be broken down into 10 tonne units.